External Fire Exposure Test Machine for Battery Pack Safety

EV battery packs are equipped with many thermocouples, voltage sampling lines. The aim of the external fire exposure test machine is comparative research on the ramifications of a REESS about a gas fuel tank in similar vehicles and identity what, if any, are the possible safety problems connected to this REESS. Since their usage has increased in the past few decades, fires with batteries are becoming one of the serious concerns from the fire safety industry. Battery packs are used in several vehicle types, varying from hoverboards to trucks. At precisely the exact same time, technologies like Lithium-Ion based batteries are discovered to be hard in the fire safety viewpoint. This describes burning features and combustion products and the impact on fire exposure testing technology and guide to protect from electric fire hazards. The greater utilization of batteries has also influenced many businesses where battery packs have become a crucial part of the item and generating risk for the generation, testing, or storage places.

Also, the external fire exposure test machine’s objective is to investigate the effects of abuse ailments, including realistic collision situations, on Li-ion battery systems in E-vehicles to create safe priorities and practices when responding to injuries involving E-vehicles. Lithium-ion batteries (Li Batteries) are prevalent and may typically be found in notebooks, tablets, and cellular phones. Li Batteries are a typical place due to a monetary scale. The battery’s kind is among the very lively rechargeable batteries out there. But apart from the numerous benefits, there’s a little likelihood that when a Li Battery fails, it will burst into fire. And, usually, such failures are exacerbated by how we treat Li Batteries. So, the EV battery and Lithium-ion battery manufacturers must do the UL 2580 test standard regarding the safety requirements. To make your battery don’t fail and battery overheats don’t catch fire, you should do the external fire exposure test.


What do Battery Pack Fail and Catches Fire?

Li batteries’ fast-charge possessions demonstrate that when Li batteries have been discharged or charged too fast, they could heat up to 30 levels Celsius/86 degrees Fahrenheit. This kind of increase in warmth and eventual overheating may cause a chemical reaction involving the cathode or anode material and the battery life’s electrolyte. As a result, the electrolyte liquid may dissolve, generating extra heat that aggravates the procedure. This may result in combustible gases such as methane, ethane, and ethene leaking or escaping out of the battery. Binders inside the battery’s electrolyte may also generate hydrogen, which becomes rancid in conjunction with the oxygen from the atmosphere.

Fire ignition establishes the cathode of the battery that could catch fire. Trying to douse the fire is inadvisable because this could cause a hydrogen gas explosion! With this advice, it could be uncertain why so many businesses and manufacturers decide to utilize Li Batteries, realizing that particular concern. However, like most things, Li Batteries have a range of great benefits alongside their advantages.


How does External Fire Exposure Test Machine Work?

When subjected to fire problems, the operation of battery package components is of utmost value in ensuring security to both public and neighboring structures. To acquire information with this operation, it’s essential to assess these external fire exposure test machines’ fire-resistant possessions and assemblies in a query. The test machines are required to determine the fire resistance of a flat or vertical structure assembly, column, or service and give a way of measuring the capacity of merchandise like doors and dampers and construction materials to withstand exposure to elevated temperatures. This is achieved by assessing several performance components, such as the load-bearing ability, the capability to offer fire containment, and the thermal transmittance of these systems and materials. This battery fire exposes the test machine’s exceptional ability to check both Vertical and Horizontal evaluation specimens and supplies the most effective means to maximize your evaluation gear funding.

A refractory baffle liner consisted of insulation bricks, refractory castables, and mineral planks. A collection of seeing vents made from heat-resistant quartz glass has been placed at strategic places on the lengthy sidewall. This will permit the operator to observe the complete test specimen in a flame test. A lightweight alumina fibreboard sliding door decorated inside the insulated, air-cooled framework. This will protect the test machine from heat when the screening ports aren’t being used. Each burner is going to have a fire oversight unit to make certain that all combustion components function in a fail-safe manner at all times. Each burner is intended to use gasoline. A Control Panel is made to function on both automatic and manual control modes. Automated ignition of these burners is via the use of a single push button switch.


Standard Test Requirements for Fire Exposure Test Machine

The external fire exposure test ambient temperature must be above 0, wind speed isn’t greater than 2.5 km/h, and also the SOC requirement of the battery pack is more than 50%. In the test, the Flat plate’s size with gas must surpass the horizontal size of the test item by 20 cm, no more than 50 cm. The height of the Flat-plate should be no more than 8 cm above the gas. The test object should be put in the center. The space between the gasoline level and the evaluation object is put to 50 cm. Inject water to the base of the Flat-plate prior to studying. The external burning diagram is displayed in the graph.

We can conduct evaluations to UL 2580 and ECE R100 standards. Partnering with us provides you with access to a few of the most diverse centers of testing services on earth. Whether you need testing to industry requirements or association standards, custom testing for research and development, or certification to your product or system, we’ve got the expertise that you need. With a fire exposure test machine you can determine the ability of a substance, product, or assembly to withstand fire or offer protection for some time. You can also measure the propagation of a flame away from the source of ignition across the surface of a material. We can understand the response as soon as your product is exposed, under specified conditions, and how its substance contributes to the fire through decomposition.



DGBell is just one of the very few test labs globally owning a strong and portable fire exposure test machine manufacturer for EV battery pack tests, which will be capable of measuring goods of Lithium-Ion battery fires. They have developed its measurement process and are currently licensed for this. The particular gear is qualified for measuring with elevated temperatures and will gauge concentration levels that are ordinarily produced with batteries. Normally, the electric fire hazard is the largest concern of fire safety professionals. But, there are lots of different gases involved, which are corrosive, poisonous, or both. Our test machine can also be able to find out the heat discharge rate of their battery packs utilizing proper procedures. There are also many more features available which make the company a good choice for the test.

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